PRODUCT
Radial Riveting Machine- Orbital Riveting Machine
- CNC Riveting Machine
- Self Piercing Riveting Machine
- Rotary Riveting Machine
- Rivetless Riveting Machine
- Riveting Press Machine
- Automatic Feeding Riveting Machine
- Rotary Table Riveting Machine
- Multi-Function Riveting Machine
- Heavy Duty Riveting Machine
- CNC Hot Riveting Machine
- Hanging Riveting Machine
- Ladder Making Machine
- Riveting Hand Gun and Clamp
- Riveting Production Line
- Automation Riveting Machine
- Customized Riveting Machine
- Robot Riveting Machine
Hanging Riveting Machine/High-speed Hydraulic Riveting Machine
Hanging Riveting Machine/High-speed Hydraulic Riveting Machine
In some cases, common riveting machine could be not used due to the limit of the span and irremovability. The Hanging Riveting Machine should be considered for portable riveting job.(also called riveting clamp hanging riveting machine, high-speed hydraulic riveting machine).
Irivet adopts the latest dynamic structure to hanging hydraulic riveting machine, It perform good riveting quality in different ways with other China manufacturers adopting static pressure to forming. The best riveting effect of Hanging riveting machine includes riveting powerful, stable process without vibrating, riveting parts surface is bright and beautiful. This machine has the rich adjustment functions, including riveting pressure, feeding rate, the hydraulic system pressure, riveting speed. As well it perform easy operation, low energy consumption, long trouble-free period.Hanging riveting machine is widely used in cold forming and riveting process such as car, rail vehicle, air plane, tramcar. Rivet clamp can be fixed or hanging type with balance device, it is portable and flexible for multi-faceted riveting, it can be carried out pressing machine function if equipped with some devices such as punching, pressure equipment, printing. Irivet can also design and manufacture all kinds of special hanging machine and hydraulic equipment for users.
Mainly there are 4 kinds of Hanging riveting machine(High speed riveting machine) : Hydraulic Boost Cylinder Hanging Riveting Machine, Piston Pump Type Hanging Riveting Machine, Handy Size Hanging Riveting Machine, Spin Type Hanging Riveting Machine.
Hanging Riveting Machine -Hydraulic Boost Cylinder
Hanging riveting machine- hydraulic boost cylinder type has a high pressure cylinder and hydraulic pressure transmitters for pressure changing, it change low pressure 0-6MPa to high pressure 0-30MPa.
Low pressure state : the piston move forward under no-load, the low pressure oil pump discharge large displacement oil.
High pressure state : the resistance will increase when the powerhead contact with rivets , boosting cylinder work immediately to support the riveting, the resistance of deformation will continue to increase until reaching the pressure setting value. The powerhead will automatic move back to complete the riveting process.
Therefore it can achieve quickly feeding under low pressure and perform forming under high pressure, due to most of time the hydraulic units is under low pressure state, it avoid leakage fault, and reduce power consumption by 5 kw only, also the noise is reduced greatly.
| Main features of Hydraulic Boost Cylinder type | |
| ■Hanging type, portable and flexible | |
| ■Max. Diameter Φ16mm in cold forming and Φ25mm in hot forming | |
| ■Auto, Manuel selection | |
| ■Automatic loading and deloading circuit in hydraulic system | |
| ■Reserved two sets of interface,for configuring two rivet pliers, carry out the double differential riveting. | |
| ■Combined with different sizes of rivet clamps and cylinders for more functions. | |
| ■Powerhead changing for different mould | |
| ■For any orientation of riveting | |
| ■Short circuit protection and security protection of the electric system. | |
| ■24V on operating button for operators safty. | |
| ■Hydro-stepless pressure adjustment,Low energy concumption, High speed riveting | |
Model |
XGM-12 | XGM-14 | XGM-16 | |
Punch Force (KN) |
350 | 400 | 500 | |
Working pressure(Mpa) |
6.3 | 6.3 | 6.3 | |
Riveting rate(pcs/min)
|
14～25 | 14～25 | 14～25 | |
Max.Dia.(mm) |
Cold |
Φ12 | Φ14 | Φ16 |
Hot |
Φ18 | Φ20 | Φ25 | |
Rated Flow(L/min) |
40 | 40 | 40 | |
Motor Power(kw) |
4 | 4 | 5.5 | |
Net Weight(kg) |
800 | 1000 | 1200 | |
Dimension(mm) L*W*H |
1140*880*1250 | 1140*880*1250 | 1340*1020*1500 | |
Hanging Riveting Machine-Piston Pump Type
Hanging riveting machine-piston pump type has a hydraulic cylinder with piston pump.The piston pump is using for pumping the hydraulic oil to high pressure,which connect to hydraulic pressure control unit, It could be designed as hanging type and horizon type.
| Main features of Piston Pump Type | |
| ■Hanging type, portable and flexible | |
| ■Max. Diameter Φ16mm in cold forming and Φ25mm in hot forming | |
| ■Auto, Manuel selection | |
| ■Automatic loading and deloading circuit in hydraulic system | |
| ■Reserved two sets of interface,for configuring two rivet pliers, carry out the double differential riveting. | |
| ■Combined with different sizes of rivet clamps and cylinders for more functions. | |
| ■Powerhead changing for different mould | |
| ■For any orientation of riveting | |
| ■Short circuit protection and security protection of the electric system. | |
| ■24V on operating button for operators safty. | |
| ■Hydro-stepless pressure adjustment,Low energy concumption, High speed riveting | |
Model |
XGM-5A | XGM-12A | XGM-14A | XGM-16A | |
Punch Force(KN) |
80 | 350 | 400 | 500 | |
Working Pressure(Mpa) |
31.5 | 31.5 | 31.5 | 31.5 | |
Riveting rate(pcs/min)
|
14～25 | 14～25 | 14～25 | 14～25 | |
Max.Dia.(mm) |
Cold |
Φ5 | Φ12 | Φ14 | Φ16 |
Hot |
Φ8 | Φ18 | Φ20 | Φ25 | |
Rated Flow(L/min) |
18 | 40 | 45 | 56 | |
Motor Power(kw) |
2.2 | 5.5 | 7.5 | 11 | |
Net Weight(kg) |
300 | 800 | 1000 | 1200 | |
Dimension(mm) L*W*H |
960*480*950 | 1140*880*1250 | 1140*880*1250 | 1340*1020*1500 | |
Hanging Riveting Machine-Handy Size
Handy size hanging riveting machine has a smaller hydraulic power unit which can connect to the various size C-guns.It apply to joint ventilation duck, flanges, ladder hinge etc, the advantages of handy size types are lightweight, portable and easy to operating and maintenance.
| Main festures of Handy size |  |
|
| ■Hand holding type,the weight of holder less than 5Kg | ||
| ■Hanging type available | ||
| ■Max. Diameter Φ5mm in cold forming and Φ8mm in hot forming | ||
| ■Portable and flexible, low noise | ||
| ■Stepless pressure adjustment with pressure display | ||
| ■Reserved two sets of interface,for configuring two rivet pliers, carry out the double differential riveting. | ||
| ■Combined with different sizes of rivet clamps and cylinders for more functions. | ||
| ■Powerhead changing for different mould | ||
| ■For any orientation of riveting | ||
| ■Short circuit protection and security protection of the electric system. | ||
| ■Non- oil leakage, long no trouble period. | ||
| ■Double filter to protect hydraulic oil | ||
| ■Equipped with temperature gauge,temperature monitoring | ||
| ■Two clamps driven by one system for add additional clamp | ||
Model |
XGM-5A | |
Type |
Hanging | |
Punch Force(KN) |
80 | |
Two driven in one |
Yes | |
Working Pressure(Mpa) |
31.5 | |
Riveting rate(pcs/min) |
14～25 | |
Max. Dia.(mm) |
Cold |
Φ5 |
Hot |
Φ8 | |
Rated Flow(L/min) |
18 | |
Blancer |
Spring Blancer | |
Electric Control System |
Yes | |
Riveting Depth |
Stepless adjustment | |
Auxiliary grip |
Twist grip | |
Electric Power(kw) |
2.2 | |
Clamp Weight(kg) |
20 | |
Machine Weight(kg) |
60 | |
Dimension(mm) |
960*480*950 | |
Riveting Clamp
Described above are hydraulic station, related clamp body is described below. Clamp body is the main parts to bear the impact force, it can not repair once appearing deformation or cracking , therefore it is important to choose the good quality clamps.
Generally cheap clamp body is forged by 40CR material, the material is in use for a short time and it will deform and crack. It can not bear the tension of 50 tons or more for riveting.This kind of riveting clamp is suitable for small tonnage equipment use, and cost is much low. Some manufacturers adopted the method that enlarging the design size in order to ensure the strength,this kind of clamps are not suitable for hanging mobile riveting due to large volume and heavy weight. We adopted titanium steel alloy material clamp to ensure the strength and light weight.
| Main Features | |
| ■Titanium alloy material | |
| ■The forging process manufacturing | |
| ■All clamps detected by ultrasonic testing | |
| ■Max. Static load is 63 tons | |
| ■Seven different size available | |
| ■Several connector available for different cylinder | |
| ■Upper and lower die mounting holes mistake proofing design | |
| ■Cross grip available | |
| ■Hanging connecting on gravity | |
| ■Customized color painting or metal original color | |
| ■Duriable, Reliable and non deformation in long period | |
| D×L | Hanging Riveting Machine Clamps Selection(mm) | ||||||||||||||
| A | B | C | D | E | F | G | H | I | J | K | L | M | N | P | |
| 150×100 | 265 | 225 | 70 | 150 | 60 | 80 | 20 | 30 | 157 | 36 | 12 | 100 | 50 | 40 | 100 |
| 100×160 | 225 | 285 | 80 | 100 | 50 | 80 | 20 | 30 | 117 | 36 | 12 | 160 | 50 | 40 | 100 |
| 180×240 | 390 | 430 | 155 | 180 | 125 | 120 | 26 | 36 | 125 | 64 | 20 | 240 | 80 | 50 | 125 |
| 220×240 | 390 | 470 | 155 | 220 | 125 | 160 | 26 | 36 | 125 | 64 | 20 | 240 | 80 | 50 | 125 |
| 240×300 | 450 | 490 | 155 | 240 | 125 | 180 | 26 | 36 | 125 | 64 | 20 | 300 | 80 | 50 | 125 |
| 300×300 | 510 | 500 | 155 | 300 | 125 | 240 | 26 | 36 | 125 | 64 | 20 | 300 | 80 | 50 | 140 |
| 300×470 | 640 | 740 | 270 | 300 | 185 | 165 | 50 | 50 | 270 | 76 | 40 | 470 | 103 | 60 | 200 |
Hanging Riveting Machine-Spin Type
Spin type hanging riveting machine combines the advantages of spin riveting machine (radial riveting machine) and hanging structure.
As we know, the biggest advantage of radial riveting machine is that it need only 10% force than that of hydraulic pressing, therefore we can use smaller size of clamps, or larger throat depth and head opening size. Obviously spin type hanging riveting machine has a large reduction in power consumption and it can effectively reduce the cost.
■Need only 10% force of hydraulic pressing
■Processing stable without vibirating
■Can design preloading device, limit deformation artifacts
■Fixed worktable, applications scope extend
■Riveting pressure stepless adjusting
■Riveting depth stepless adjusting
■Time setting with digital display
■Riveting rate digital display
■Safty cover
■Completed workpieces surface bright and clean
■High speed and high strength
■Low energy consumption and low noise
■Effectively increase efficient and reduce the cost
■Perform rivetless riveting after installing the corresponding devices and riveting head
■For any orientation of riveting
■Digital counter
■Equipped with temperature gauge,temperature monitoring
■Auxiliary grip(Twist grip) and main handle
■Spring Balancer
Model |
XGJM-6 | XGJM-9 | XGJM-12 | XGJM-16 | |
Punch Force(KN) |
9 | 14 | 20 | 34 | |
Working Pressure(Mpa) |
2.5 | 2.5 | 2.5 | 2.5 | |
Riveting Rate(Min) |
14～25 | 14～25 | 14～25 | 14～25 | |
Max. Dia.(mm) |
Cold |
￠6 | ￠9 | ￠12 | ￠16 |
Hot |
￠9 | ￠12 | ￠18 | ￠22 | |
Electric Power(kw) |
0.92 | 1.3 | 1.3 | 2.2 | |
Clamp standard size :Throat Depth 180mm, Opening head 240mm.
The clamp size can be customized as your design.
Video-Hanging riveting machine for processing bridge girder and car frame
Hanging riveting machine is widely used in cold forming and riveting process such as car, rail vehicle, air plane, tramcar
High definition Video,Please click Video-Hanging riveting machine for processing bridge girder and car frame
Video--- Hydraulic Boost Cylinder Hanging Riveting Machine
Therefore it can achieve quickly feeding under low pressure and perform forming under high pressure, due to most of time the hydraulic units is under low pressure state, it avoid leakage fault, and reduce power consumption by 5 kw only, also the noise is reduced greatly.
High definition Video,Please click Video--- Hydraulic Boost Cylinder Hanging Riveting Machine
Video---Handy Size Hanging Riveting Machine for processing turbine
Handy size hanging riveting machine has a smaller hydraulic power unit which can connect to the various size C-guns.It apply to joint ventilation duck, flanges, ladder hinge etc, the advantages of handy size types are lightweight, portable and easy to operating and maintenance.
High definition Video,Please clickVideo---Handy Size Hanging Riveting Machine for processing turbine
